Mirco Multi-Ingredient Automatic Batching Weighing Machine

Product Description

Chemical Multi-ingredient weighing dosing scale for rubber industry

Application and introduction

Chemical powder automatic batching weighing machine - We developed this auto weighing system especially to instead of traditional manual weighing. This auto weighing system could weigh the quantity for one batch usage automatically. This system could avoid the mistake of manual weighing and also keep the workshop clean.This system could auto weigh 8-48 kinds of powder or granules additives.
Chemical powder automatic batching weighing machine is designed for small load materials weighing process, is suitable for weighing of powder, pellet and flake material and can be used in many industries such as Rubber Plastic Chemical food forage and medicine industries. It adopts double screws, belt and electromagnetic vibration to feed material and is controlled by computer with the functions of material management, formula management, quality tracking, error-proof system, formula barcode printing etc. The equipment includes material storage ara, feeding system, roller conveyor, weighing unit,dust collector and control system.The best features of the equipment are small space occupancy, fast weighing speed, and high precision

Re-checking and rejection automatically
The latter weighing station will be-check previous one.if the two time weighting tolerance is over setting precsion,this batch weighing will be stopped but go on moving following the setting queue and rejected when pass valve check facility. This function is to reduce material waste and avoid big lost caused by large precsion during weighing.

Error proof for feeding material into storage tank
When feeding material into storage tank,scan label on chemical bag firstly. After control system confirming no mistake,the storage tank will open automatically,or the material can not be feeded to avoid feeding wrong material

Main Technical Parameters

Number of applicable dosing chemcials:8-48 kinds
Weighing range of electronic scale:10-50kgs
Weighing accuracyof electronic scale static:≤±0.1% F.S
Weighing accuracyof electronic scale dynamic:≤±0.15% F.S
Weighing accuracyof electronic scale accumulative:≤±0.2% F.S
Gradient of weighing display instrument:1g, 2g, 5g
Dosing cycle time and productivity continuous dosing capacity reached:240-360 bags/ shift
Dust contents in tail air after dust removal system:≤8mg/m3
System equipment noise:<75dB
Installed capacity:15-25kW/Set

Features
1.Reliable consistency all the time.
2.Intelligent ingredient management.
3.Totally enclosed dust-free operation.
4.Automatic batch counting and weighing of material.
5.Computerized keyboard or touch screen entry of all functions: set points, feed rates, calibration, etc.
6.Operator initiated cycling of system with alternate tie into computer control for programmed discharging.
7.Control system can be located in remote area of plant away from production machinery.
8.System can be configured to control a wide range of batch weighing receivers and other process equipment.
9.Computer and printer interface to report a variety of functions from date, operator ID, batch weight, formulation, sequence number, and much more.
10Stored Recipes

Rubber Products Production Line with Kneader mixer
Rubber products production line with kneader mixer is designed for all kind of rubber products which requires single stage or multi-stage mixing process. The production line mainly contains Automatic Multi-ingredient Formula Weighing System,Kneader mixer,Bucket elevator ,Rubber open mill ,batch-off etc.
Main Technical Parameters:

Powder scale weighing range	≤200 Kgs
Oil scale weighing range	1-50 Kgs
Powder weighing accuracy	Static≤±0.1% F.S, dynamic:±0.1--±0.5Kg.
Oil weighing accuracy	Static≤±0.1% F.S, dynamic:±0.1--±0.5Kg.
Conveying capacity	1-1500Kg/h
Transmission distance	Horizon≤80m; Vertical≤20m
Pipe diameter	DN50-100
Air source	Root's Blower

Features:
Δ  This system is suitable for banbury capacity from 55L to 160L
Δ  It is applicable for the factory building structured of 1-storyey or 2-storey, saving the construction cost for new factory building
Δ  This system is to fulfill the storage, conveyance, weighing and dosing of the major ingredients, such as carbon black, white fillers, and oils
Δ  The storage area are separated from the production area 
Δ  This system had integrated mixer upstream equipment, banbury, rubber scale in one program, and realize the online control 
Δ  This system is realized the production automation and management information systemization
Δ  This system mainly applicable for production of rubber products, plastic products, shoes, rubber cable materials, chemical materials…
Δ  This system had combined vacuum type conveying and screw type weighing, less space occupancy (1-2 meters higher than full vacuum system) and high weighing accuracy(+/- 50g-0.5%).

This equipment is used in many industries such as Rubber Plastic Tire Chemical and food industries for material conveying batching and feeding during production process, and will be controlled by computer to integrate production plan process management material management and formula management with quality tracking and other functions. This system includes material storage tank area, conveying pipelines, weighing scales, rubber pieces weighing & conveying unit, dust collector and control system combined with PLC.