Automatic Weighing and Dosing Solution in Rubber Industry

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: Automatic dosing system
• Certification: CE, ISO
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Structure: Horizontal
• Electronics: Semens
• Power: Customized
• Transport Package: Wood Pallet+Stretch Film Package
• Specification: 5000KG
• Trademark: CHIYU
• Origin: Suzhou
• Production Capacity: 50sets/Year

Product Description

Automatic Weighing and Dosing Solution in Rubber Industry
Rubber mixing machine is widely used in all rubber factories, mainly including dispersion kneader, Banbury mixer, open mill, batch off. We also call open mill as two roll mill, 2-roll mill, mixing mill, roller mill rubber. Banbury mixer the compound drops from the bottom. For the kneader, the compound drops from front side.
Main Technical Parameters:

Powder scale weighing range	≤200 Kgs
Oil scale weighing range	1-50 Kgs
Powder weighing accuracy	Static≤±0.1% F.S, dynamic:±0.1--±0.5Kg.
Oil weighing accuracy	Static≤±0.1% F.S, dynamic:±0.1--±0.5Kg.
Conveying capacity	1-1500Kg/h
Transmission distance	Horizon≤80m; Vertical≤20m
Pipe diameter	DN50-100
Air source	Root's Blower

Weighing and dosing technology
Precise dosing is the key to success
ChiYu company can provide all the tailor-made solutions you need, from batch-weighing components to differential scales with built-in control systems. We can integrate into your facility the appropriate dosing system and accompanying conveyor process for a wide variety of raw materials and additives such as stabilizers, lubricants, softeners, dyes, fillers, flame retardants, cross-linking agents, propellants or glass or carbon fiber. Our weighing and dosing systems make dependable work of measuring many formulas in the rubber and tire industry and also in the food industry.

Carbon black Weighing and Dosing
Accurate weighing and dosing of Carbon black and silica, also named as black and white fillers, which are the main inputs of rubber compounds, is the essential requirement for the compounds of the companies that manufacture for the automotive and white goods industries with the advantages that the quality of the resulting product as well as the pollution of the environment and labor cost. The dosing of carbon black, especially from these fillers, requires considerable knowledge and experience due to its light and small structure. One of the most important requirements for this is the use of appropriate equipment and materials. Our systems with high dosing accuracy, easy maintenance and low energy consumption are suitable for non-stop operation even in 3-shift operation. Our big-bag unloading frames, screw conveyors and weighing pan and sensors on them, pneumatic valves and bearings are designed and manufactured from the most suitable material and are very durable and rigid.

Process Oil Weighing and Dosing
Accurate weighing and dosing of process oils, which are the main inputs of the rubber mixtures, is of great importance for the quality of the resulting product. In addition to product quality, labor costs and environment cleaning has become a major requirement in recent years.

Process Oil dosing is done by weighing the oils with different properties in the desired quantity from main tanks, intermediate tanks, IBC tanks or barrels by means of gear pump, weighing them on weighing pan by means of valves, then transferring to the conveying pan and in turn sending to the mixer by a gear pump. The weighing accuracy is between 5-10g provided that it is not a very hard fluid. In our systems, we work with the highest quality materials, pumps, valves and sensors in order to continue the production of our customers without stopping. One of the most important issues in oil weighing is to ensure the fluidity, and the required viscosity is ensured by heating in both stock tanks and weighing cabins as well as in our pipelines.
 
In oil weighing, if we work with oils that should not be mixed with each other, even if they must not contact, we offer solutions according to the wishes of our customers by using different oil weighing scales, conveying pans, pumps and separate pipelines.
 
Our oil and powder dosing systems are fully PLC controlled and have the option of reporting with SCADA software if desired. Siemens, PLC are used according to the demand of our customers. According to the recipe structure created, the feeding can be made in 1 or 2 times in the same batch if desired. Our systems can send the weighed material directly into the mixer by communicating with the fully automated mixers as well as sending the material after the operator chooses the recipe from the touch screen panel and the material is weighed.
Dosing and weighing are performed precisely and without any contamination. The material is fed into the mixer with no loss. We have developed a number of innovative manual and automated solutions especially for small component additives.