This system includes automatic feeding dosing mixing pneumatic conveying system, vacuum conveying system, etc. it is suitable for automatic weighing, mixing and conveying of all powder and chemical additives to plastic extruder. It has the advantages of high automation, no dust and high efficiency; Suitable for PVC wall panel, PVC pipes, Window profiles, SPC floor and other PVC industry customers.
Application and introduction
For large PVC pipe/SPC floor/PVC wall panel production factory, Advanced automatic weighing compounding conveying system is essential, Traditional mixing method is that people weigh and batch material manually, then move the mixed material to extruder also manually, this old way just fit for the small factory, and has many defects:
1.Artificial mixing is easy to make a mistake, because this is a repetition work, so worker is tired easily. the weighing precision is not assured.
2.Labour intensity is large, human cost is high from long term view.
3.Chemical raw material harms the worker's health.
In order to solve these problems, our company design this PVC automatic mixing weighing conveying system which the computer can automatically control weighing and batching, and feeding to extruder.the complete PVC mixing system consists of:
1.Loading station(PVC loader+Caco3 loader+Recycle matterial).
2.Pneumatic vacuum conveying system.
3.PVC/Caco3/Recycle material storage silo.
4.Automatic raw material and additives dosing system for mixer.
5.PVC mixing unit.
6.Compound storage silo.
7.Automatic feeding system for PVC extruder.
Customer facotry case
Client Name: SuHul-AL-Khaleej Co., Ltd
Plant Location: Saudi Arabia
Construction Year: 2019
Final product: PVC wall panel
Plant for: Automatic feeding system,Dosing and weighing,Mixing system,Conveying system
Zhangjiagang City Chiyu Automation Equipment Co., Ltd focus on building bulk solid handling plant and supplying related machines and fabricated parts to plastic, chemical and petrochemical industry.
Our long suits are the best understanding of bulk material properties and the handling process. We are good at solving problems which exist in bulk solid conveying, storage, weighing, mixing and screening.
Meanwhile, offering optimal solutions and proposals of the whole project . Eventually,
Our company will provide you with an ideal project which acts according to your demands.With comprehensive experience, creative and innovative emotion.
We provide below machines and plants to domestic and international market:
1.High speed mixer and cooling mixer unit,capacity up to 2000 liters for hot mixer and 6000 liters for cooling mixer.
2. Automatic batch weighing and mixing System
3. High precision additives automatic weighing machine
4. Pneumatic conveying system includes: positive pressure conveying system and vacuum conveying system for powder & pellets.
5. Workshop dust removal and environmental protection equipment, etc.
6.Upgrading and transformation of industrial automation system
Automation of bulk material handling systems
Automation and storage, automation and discharge:
The storage of large bulk solids quantities is realised in silos, big-bags and containers, equipped with automatic discharge aids for a safe extraction of the required product amount from the container. In case of larger capacities the bags emptying is made automatically; at smaller discharge capacities the manual discharge process is usually supported by mechanical devices (like hoists ....).
Automation and conveying:
The application of automation technologies in the field of bulk solids transport - comprising both mechanical systems (screw conveyors, bucket elevators, chain conveyors...) and also pneumatic systems (conveying under overpressure and by vacuum, fluidized bed chutes...) - has a very strong impact on production and productivity. It allows to transport even very large bulk quantities in a reliable and safe manner over great distances without human intervention.
Automation and metering, automation and weighing:
In the field of metering and weighing the automation allows higher metering accuracies and has - besides of an productivity increase - mainly an impact on the product quality. Of great importance are the production records and batch protocols recorded and filed by the recipe management system.
Our aim
Total compliance with the technical demands and operating conditions taking into account operating costs and rates of return and wherever possible reducing investment costs.
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